The Different Types of Aerosol Filling Machines
The Different Types of Aerosol Filling Machines
If you want to increase the productivity of your aerosol filling machine, consider buying a semi-automatic one. Once you have figured out the amount of production you need per day, you can easily pick out the right configuration.
Other factors that determine the type of aerosol filling machine are the size of cans and aerosol valve types. But the most important feature is safety performance.
Automatic
Automatic aerosol filling machine is a very efficient and powerful machine that can produce high-quality aerosol products in an extremely short time. It comes with a number of features that help you to maximize the efficiency of your production line. These include an automatic valve placing machine, automatic aerosol checkweigher, and an aerosol water bath leakage detection machine. In addition, it also comes with an automatic capping and covering machine that aids in quicker placement of covers on the cans.
This machine is capable of producing up to 1,200 cans per hour and features a fully adjustable sealing height, double aeration system, and an advanced electronic microprocessor. It can be used in a variety of applications, including the packaging of cosmetics, chemicals, toiletries, and sanitary items. It also has a double-sided vacuum/gas system that ensures the highest level of product quality and safety.
Manufacturer of aerosol, barrel & drum, pail, and vial liquid fillers. Products include automatic flexible aerosol rotary liquid, piston type, and monoblock fillers for liquid, peanut butter, honey, mayonnaise, and semi-viscous applications. Capabilities include turnkey systems integration, lean manufacturing, training & maintenance. Servs consumer, dairy, food processing, pharmaceutical & automotive industries.
Manual
If you want to start your own aerosol production business, a manual aerosol filling machine is a good option. These machines are easy to operate and cost less than an automatic aerosol filling machine. They can also be used for a variety of applications, including food and cosmetics. However, it is important to choose a quality machine for your business, as it can significantly affect the output and quality of your products.
The best way to find a reliable aerosol filling machine is to do your research and read reviews. Ensure that the machine you are purchasing is safe to use and has a reliable crimping system. This will help to ensure that there are no gas leaks in the machine. You should aerosol filling machine also look for a machine that has a certification from an independent body, such as SGS or UL.
If you are looking for a semi-automatic aerosol filling machine, R&R has a range of ‘entry-level’ machines that allow an operator to load and unload the container but have all process operations controlled by a small PLC/HMI. These are ideal for smaller companies with limited space or low product demand, and can run 5 – 10 CPM. They are also equipped with all-round guarding, door interlocked sensors and emergency stop circuits to provide operator safety.
Bag on Valve
Bag on Valve is a cutting-edge dispensing technology developed to extend product life and improve customer satisfaction. It uses a one-way dispensing device that separates the product and propellant, avoiding pollution caused by direct contact. It also helps to reduce the cost of manufacturing aerosol spray products. This technology is ideal for products like sunscreen, hair sprays, and self-tanners.
A Bag on Valve package consists of an aerosol valve welded to a sealed poly-laminated bag contained inside a can of aluminum or steel. The propellant pressure on the outside of the bag “squeezes” it when actuated, allowing the product to spray out of the valve opening. Unlike standard aerosol filling machine aerosol packaging, the formulation does not have to be altered to accommodate the propellant, which can save money and time during production.
This system is more environmentally friendly than traditional aerosols because the formula and propellant are separated, eliminating the need for preservatives. It is also more flexible and allows the use of a variety of ingredients, such as liquids, gels, and creams. In addition, bag on valve aerosols are recyclable and can be used in a variety of environments.
Using a bag on valve can help companies increase sales by offering a more diverse range of products. This is because customers will be able to choose a product that meets their specific needs. It also provides better control and a smoother spray pattern.
Vacuum
The vacuum aerosol filling machine is an industrial-grade equipment that allows the operator to speed up production of canned products. It is a highly-efficient system that can run up to 60 CPM. Its production capacity can be further enhanced by incorporating an aerosol can crimper and a gas-pressure valve. This will allow it to increase its output and reduce downtime.
This type of equipment can be used to make various kinds of body sprays and perfumes. It can also be used to fill out shaving gels/foams and sun-screens. It can also be used for iron starches, insecticides, room fresheners and electrical maintenance products. It can even be used for automotive lubricants and paints.
When the product is filled, a walking beam is moved upwardly, releasing a crimping action around the valve assembly of the container and permitting both the aerosol propellant and the air from the pressure filler to pass through the bores of bolt 28, keeper 31, check valve 32 and seal pilot 33 into the interior of container 73. After a finite time, the downward movement of the head continues and a sealing contact is brought to bear on the gasket end of the valve island.
Manufacturer of bottling & filling machinery for beverages, food, pharmaceuticals, chemicals & cosmetics. Products include overflow, servo pump, peristaltic, time gravity, piston & net weight fillers. Other equipment includes sanitary bottle fillers, automatic indexing rotary modules, spray nozzle head machine, spray nozzle head presser & PLC programmed controls. Also offers corrosion resistant net weighing machines for hazardous location & corrosive environment.